Explore our flagship OEM/ODM custom-formulated cosmetic and personal care products engineered for rapid market penetration, robust active ingredient stability, and global regulatory compliance.
Combining cutting-edge biopharmaceutical-grade machinery with relentless quality assurance, we bridge the gap between high-concept cosmetic chemistry and mass-market execution.
Our infrastructure operates multiple state-of-the-art automated production lines engineered for diverse fluid viscosities, ranging from ultralight water-based serums (<100 cPs) to dense anhydrous hot-pour lip products and high-viscosity bio-cellulose pastes (>100,000 cPs).
Every line is enclosed in an ISO 22716 and cGMP certified Class 100,000 cleanroom environment. By utilizing positive displacement piston pumps, peristaltic dosing units, and nitrogen-purged filling nozzles, we guarantee zero oxidation, precise net-weight accuracy, and absolute microbial sterility across all batch runs.
Our team of senior cosmetic chemists and bioscientists engineer custom textures, stability profile optimizations, and active delivery micro-encapsulations tailored to your brand’s IP requirements.
Full batch traceability from raw material quarantine to finished product testing. Includes GC-MS active assaying, heavy metal screening, challenge testing, and centrifuge stability evaluations.
Seamless export support for North America, EU, Asia-Pacific, and Middle Eastern markets. We provide full FDA MoCRA registrations, CPNP portal dossiers, Safety Data Sheets (SDS), and COA documentation.
As the global beauty market shifts toward high-potency functional skincare and complex hybrid color cosmetics, contract filling demands an unprecedented level of chemical engineering precision. Contract manufacturers must balance high-speed output with the delicate rheological characteristics of modern active matrices.
Cosmetic products exhibit non-Newtonian flow behavior. Hydrogels, thick emulgel face creams (such as PDRN Collagen NAD+ formulations), and stick cosmetics display shear-thinning (thixotropic) properties. If filled using conventional gear pumps, high shear forces can break the polymer network, leading to phase separation (syneresis) or loss of viscosity in the final consumer container.
To prevent structural breakdown, our facility utilizes low-shear servo-driven volumetric piston systems alongside vacuum-assisted filling heads. This preserves the internal cross-linked gel network, ensuring that creams retain their rich, luxurious feel while preventing air pocket entrapment during high-speed tube or jar filling.
Active ingredients like Retinal, Vitamin C, and herbal plant extracts are exceptionally prone to oxidation when exposed to headspace air inside serum bottles or ampoules. Our automated lines incorporate dual-stage nitrogen purging.
Prior to liquid insertion, the empty container is flushed with medical-grade nitrogen gas to displace ambient oxygen. Immediately following the precise filling cycle, a secondary nitrogen blanket is injected over the liquid surface before the dropper or pump cap is torque-sealed. This process reduces residual oxygen levels to below 0.5%, effectively extending shelf life and preventing color discoloration.
Manufacturing products such as hot-pour lip balms, solid foundation sticks, or hydrogel dry masks requires ultra-precise temperature mapping. Temperature fluctuations of even ±2°C inside the filling hopper can cause surface cracking, sinkholes, or uneven solid cooling curves.
Our proprietary hot-filling units feature triple-jacketed heated hoppers equipped with continuous ultrasonic agitation and multi-zone heating nozzles. By maintaining a constant thermal gradient from batch tank to nozzle tip, we achieve crystal-clear surface finishes and flawless solid structural integrity across every unit.
Selecting the appropriate filling technology is vital to safeguarding formula efficacy, packaging compatibility, and unit economics.
| Filling Technology | Target Product Viscosity Range | Dosing Accuracy | Primary Product Applications | Oxidation & Shear Protection |
|---|---|---|---|---|
| Servo Volumetric Piston | 10,000 – 100,000 cPs | ±0.2% | PDRN Creams, Rich Moisturizers, Hydrogel Pastes | High Shear Protection; Air-Free Dosing |
| Peristaltic Metering | 1 – 5,000 cPs | ±0.1% | Retinal Serums, Toners, Liquid Ampoules, Oils | Aseptic Zero-Contact Fluid Path |
| Triple-Jacketed Hot Pour | Solid @ Ambient / Liquid @ 65-85°C | ±0.3% | Lip Balms, Stick Deodorants, Anhydrous Blushes | Multi-Zone Thermal Control & Ultrasonic De-aeration |
| Pneumatic Dry Strip Coating | Coating Thickness 10 - 200 µm | ±0.05 mm | PAP Teeth Whitening Strips, Dry Gel Sheets | Substrate Lamination & Controlled Drying Tunnels |
| Supplements Tableting & Bottling | Solid Unit Count / Gummy Count | 100% Count | Vegan Collagen Gummies, Biotin Softgels | Desiccant-Integrated Automated Counter Lines |
Stay ahead of global market shifts by aligning your supply chain with key emerging manufacturing and regulatory trends over the next decade.
Standard plant extracts are rapidly giving way to high-purity biotechnological active ingredients like Salmon PDRN, NAD+ precursors, and recombinant humanized collagen. Sourcing partners must offer cold-chain storage and inert filling capabilities to preserve cellular reactivity.
Global carbon reduction mandates are accelerating demand for concentrated waterless powders, dry hydrogel sheets, and anhydrous sticks. Filling machinery is evolving toward high-speed powder micro-dosing and mono-material recyclable PCR airless pump integration.
With the implementation of the FDA’s Modernization of Cosmetics Regulation Act (MoCRA), contract filling partners must guarantee mandatory facility registration, adverse event tracking systems, and full raw material supply chain transparency.
Get authoritative answers to critical technical, operational, and commercial questions regarding our contract filling and full-turnkey manufacturing services.
Our standard Minimum Order Quantity (MOQ) for custom contract liquid/cream filling ranges from 3,000 to 5,000 units per SKU, depending on container complexity and formula specifications. For stock private label formulations, we offer flexible pilot runs starting at 1,000 units to support emerging beauty brands during market validation testing.
We protect sensitive bio-actives (such as Retinals, Vitamin C, PDRN, and NAD+) using three core technical safeguards: (1) Temperature-controlled mixing and feeding hoppers; (2) In-line nitrogen flushing to eliminate headspace oxygen prior to and immediately after filling; and (3) Low-shear peristaltic or positive displacement pumps that prevent mechanical degradation of fragile molecular structures.
Yes, we regularly perform custom filling into client-provided components (such as specialized glass dropper bottles, airless pump containers, aluminum tubes, or unique compact containers). Prior to mass production, our engineering team performs packaging compatibility audits, vacuum leak testing, and automated capping torque testing to ensure zero failure rates during high-speed runs.
Our manufacturing plant operates under strict International Quality Management Standards. We hold ISO 22716 (Cosmetic Good Manufacturing Practices) certification, ISO 9001 quality management compliance, and full FDA registration under the MoCRA regulations. Our cleanroom facilities meet Class 100,000 (ISO Class 8) air purity standards for maximum hygiene and safety.
For turnkey projects (including custom formulation, packaging sourcing, stability testing, and contract filling), standard lead time is 8 to 12 weeks. For repeat batch filling orders using existing approved packaging and customer-provided components, our filling turnaround time is typically 3 to 4 weeks from bulk bulk batch approval.
Absolutely. We provide end-to-end turnkey manufacturing services. Beyond primary bulk filling, our automated secondary packaging lines handle batch coding (inkjet/laser), shrink wrapping, tamper-evident security sealing, unit box folding and insertion, display carton assembly, and master carton palletization for global ocean or air freight shipping.
Our regulatory department generates comprehensive compliance dossiers for all global distribution markets. This includes Certificates of Analysis (COA), Safety Data Sheets (SDS compliant with GHS standards), Certificate of Free Sale (CFS), INCI composition breakdowns, Heavy Metal & Microbiological Challenge Test reports, and EU CPNP PIF file documentation.
Partner with an industry-leading OEM/ODM manufacturer. From initial R&D discovery to automated ISO-certified cleanroom filling, we deliver exceptional products on time, every time.
